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Mechanical and Electrical Systems of Mining Machines

By Prof.Aurobinda Routray, Prof. Sunita Mishra   |   IIT Kharagpur
Learners enrolled: 194   |  Exam registration: 23
ABOUT THE COURSE:

The study of Mechanical and Electrical Systems of Mining Machines, as part of a core Mining Engineering curriculum in the third year of its BTech program, focuses on understanding the integration of mechanical and electrical components crucial for the operation of mining machinery. This subject covers the design, operation, and maintenance of heavy equipment such as excavators, dump trucks, loaders, drills, and crushers, emphasizing both their mechanical and electrical systems. Students explore the mechanical aspects, including power transmission, hydraulic systems, and machine dynamics, ensuring efficient material handling and excavation. The electrical systems aspect delves into power distribution, control systems, automation, and telemetry used to monitor machine performance, ensuring safety, energy efficiency, and remote operations. Practical knowledge of these systems is essential for students, as they learn to optimize machinery performance, troubleshoot issues, and apply modern technological advancements like IoT and AI in improving operational efficiency and safety within the mining industry.

INTENDED AUDIENCE: UG and PG Level, Mining Engineering, Mechanical Engineering, Electrical Engineering

PREREQUISITES: Solid Mechanics, Electrical Technology

INDUSTRY SUPPORT: CIL and all its subsidiaries, NMDC, NLCIL, MOIL, SCCL, UCIL, NALCO, Caterpillar, Wirtgen and other public and private mining enterprises.
Summary
Course Status : Ongoing
Course Type : Core
Language for course content : English
Duration : 12 weeks
Category :
  • Metallurgy and Material science & Mining Engineering
  • Sustainable Surface Mining Engineering
Credit Points : 3
Level : Undergraduate/Postgraduate
Start Date : 19 Jan 2026
End Date : 10 Apr 2026
Enrollment Ends : 02 Feb 2026
Exam Registration Ends : 20 Feb 2026
Exam Date : 26 Apr 2026 IST
NCrF Level   : 4.5 — 8.0

Note: This exam date is subject to change based on seat availability. You can check final exam date on your hall ticket.


Page Visits



Course layout

Week 1:  • Overview to Mechanical and Electrical Systems in Mining Machines.
• Mechanical Systems Fundamentals Topic 1: Mechanism and Belt Drives in Machines

Week 2: • Mechanical Systems Fundamentals Topic 2: Gear and Gear Train for Power Transmission

Week 3: •Mechanical Systems Fundamentals Topic 3: Brakes and Dynamometer
•Mechanical Systems Fundamentals Topic 4: Basics of IC Engines and Locomotives

Week 4: •Mechanical Systems Fundamentals Topic 5: Power Transmission System: Dumpers, Tippers
•Electrical Systems Fundamentals Topic 1: Fundamentals of Power Systems, Basics of Transformers

Week 5: • Electrical Systems Fundamentals Topic 2: Basics of Cables.
• Electrical Systems Fundamentals Topic 3: Basics of Motors

Week 6: • Electrical Systems Fundamentals Topic 4: Power Converters and Controls
• Maintenance of Electrical Systems in Mining Machines: Signal Processing and Sensor technology

Week 7: • Maintenance of Electrical Systems in Mining Machines: Signal Processing and Sensor technology (Continued)
• Basics of Machine Learning for Mining Systems

Week 8: • Introduction to Data Analytics for Mining Operations
• Digital Systems and Communication for Mining Operations

Week 9: • Application of IoT to Mining Industry
• Mechanical Systems of HEMM Topic 1: Rope and Non-Rope Shovel and its Maintenance (Mechanical Electrical and Controls)

Week 10: • Electrical Systems of HEMM Topic 1: Rope and Non-Rope Shovel and its Maintenance (Mechanical Electrical and Controls), (Continued)
• Fleet Management System

Week 11: • Mechanical and Electrical Systems of HEMM Topic 2: Surface Miner, Dragline and Bucket Wheel Excavator

Week 12: • Mechanical and Electrical Systems of Underground Machines Topic 1: Continuous Miner, Shearers, Pumps, Mine Drainage System

Books and references

1. Khurmi, R.S. and Gupta J.K. (1976). Theory of Machines. S.Chand Publisher.
2. Ganesan, V. (2018). Internal Combustion Engines, 4th Edition, McGraw Hill Education Pvt. Ltd.
3. De, A. (2014). Latest Development of Heavy Earth Moving Machinery. Galgotias Publisher.
4. Walker, S.C. (1988). Mine Winding and Transport. Elsevier.
5. Ramlu, M.A. (2015). Mine Hoisting, White Falcon Publishing.

Instructor bio

Prof.Aurobinda Routray

IIT Kharagpur
Prof. Aurobinda Routray has been a valued member of the faculty at IIT Kharagpur since 1999, where he has made remarkable contributions to the fields of electrical engineering and power systems. He received his education at prestigious institutions, having completed his undergraduate studies at NIT Rourkela, followed by a Master’s degree from IIT Kanpur, and later pursued his postdoctoral research at Purdue University, USA. With an impressive academic and professional record, Prof. Routray has published over 350 research papers, including around 150 in renowned, peer-reviewed journals. He has mentored approximately 50 PhD scholars, guiding them in cutting-edge research and innovations. In addition to his academic achievements, Prof. Routray holds 15 patents and has played a pivotal role in the founding of five startups, focusing on the commercialization of research innovations. His research group has developed more than 50 products, contributing significantly to advancements in fields such as power electronics, renewable energy, and automation. Through his extensive work in research, entrepreneurship, and education, Prof. Routray has earned recognition as a leading figure in his field, blending academic excellence with real-world applications.


Prof. Sunita Mishra

Dr. Sunita Mishra is an Assistant Professor in the Department of Mining Engineering at the Indian Institute of Technology (IIT) Kharagpur where her research focuses on Size Effect and Scale Effects in Brittle Materials like Rock and Concrete, Rock Dynamics, Fracture Propagation in Rocks and Machine Vibration and Isolators. Prior to that, she was a Postdoctoral Fellow in SIMLab, CASA: Center for Advanced Structural Engineering at Norwegian University of Science and Technology (NTNU), Norway where she gained expertise in the analysis of experimental and numerical pullout response of anchors cast in concrete. She completed her Ph.D. in the area of Rock Dynamics from the Department of Civil Engineering at the Indian Institute of Technology (IIT) Delhi, India. She has published several papers in top-tier international journals and conferences. She has also won many international and national awards for the work conducted in her Ph.D. and thereafter. Her research interests lie in Experimental Techniques under Dynamic Loading, Artificial Intelligence in Rock Dynamics, Blast and Ballistic Loading, and Rock and Tool Interaction.

Course certificate

The course is free to enroll and learn from. But if you want a certificate, you have to register and write the proctored exam conducted by us in person at any of the designated exam centres.
The exam is optional for a fee of Rs 1000/- (Rupees one thousand only).
Date and Time of Exams: April 26, 2026 Morning session 9am to 12 noon; Afternoon Session 2pm to 5pm.
Registration url: Announcements will be made when the registration form is open for registrations.
The online registration form has to be filled and the certification exam fee needs to be paid. More details will be made available when the exam registration form is published. If there are any changes, it will be mentioned then.
Please check the form for more details on the cities where the exams will be held, the conditions you agree to when you fill the form etc.

CRITERIA TO GET A CERTIFICATE

Average assignment score = 25% of average of best 8 assignments out of the total 12 assignments given in the course.
Exam score = 75% of the proctored certification exam score out of 100

Final score = Average assignment score + Exam score

Please note that assignments encompass all types (including quizzes, programming tasks, and essay submissions) available in the specific week.

YOU WILL BE ELIGIBLE FOR A CERTIFICATE ONLY IF AVERAGE ASSIGNMENT SCORE >=10/25 AND EXAM SCORE >= 30/75. If one of the 2 criteria is not met, you will not get the certificate even if the Final score >= 40/100.

Certificate will have your name, photograph and the score in the final exam with the breakup.It will have the logos of NPTEL and IIT Kharagpur .It will be e-verifiable at nptel.ac.in/noc.

Only the e-certificate will be made available. Hard copies will not be dispatched.

Once again, thanks for your interest in our online courses and certification. Happy learning.

- NPTEL team
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