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Automation in Production Systems and Management

By Prof. Pradip Kumar Ray   |   IIT Kharagpur
Learners enrolled: 426   |  Exam registration: 2
ABOUT THE COURSE:
To introduce the fundamentals of automation in manufacturing systems with major emphasis on application of the state-of-the-art techniques and processes so as to achieve the best possible planning and control in a manufacturing and production environment. The knowledge in the topics as mentioned in the course outline is essential to achieve this objective. The course is intended to be designed for creating a knowledge-base of the state-of-the-art manufacturing systems particularly in designing and developing automated systems and sub-systems. The course is designed to teach the basic concepts, and tools and techniques and methods employed in the broad area of automation of manufacturing and production, in general, and computer-based numerical control, flexible manufacturing system, process planning in manufacturing, in particular, to the students at the undergraduate and post-graduate levels.

INTENDED AUDIENCE : Students belonging to disciplines like Industrial Engineering and Management, Production Engineering, Manufacturing Science and Engineering, Mechanical Engineering and allied disciplines

INDUSTRY SUPPORT :  Tata Steel, Tata Motors, L&T, Linde and similar such manufacturing organizations complying Industry 4.0 standards.
Summary
Course Status : Upcoming
Course Type : Elective
Language for course content : English
Duration : 12 weeks
Category :
  • Management Studies
  • Managerial Economics
  • Operations
Credit Points : 3
Level : Undergraduate/Postgraduate
Start Date : 21 Jul 2025
End Date : 10 Oct 2025
Enrollment Ends : 28 Jul 2025
Exam Registration Ends : 15 Aug 2025
Exam Date : 02 Nov 2025 IST
NCrF Level   : 4.5 — 8.0

Note: This exam date is subject to change based on seat availability. You can check final exam date on your hall ticket.


Page Visits



Course layout

Week 1 : Introduction to Manufacturing and Production Systems
Week 2 : Automation in Manufacturing and Production Systems
Week 3 : Product Development Process and Automation
Week 4 : Fundamentals of NC Technology: Part-I
Week 5 : Fundamentals of NC Technology: Part-II
Week 6 : Flexible and Programmable Automation
Week 7 : Cellular Manufacturing Systems
Week 8 : Flexible Manufacturing Systems: Part-I
Week 9 : Flexible Manufacturing Systems: Part-II
Week 10 : Fundamentals of Robotic Systems
Week 11 : Automated CAPP (Part-I)
Week 12 : Automated CAPP (Part-II)

Books and references

  1. Groover, M P, Automation, Production Systems, and Computer Integrated Manufacturing, Third Edition, Pearson Prentice Hall, Upper Saddle River
  2. Groover, M P and Zimmers, E W Jr, CAD/CAM: Computer-aided Design and Manufacturing, Prentice-Hall of India Private Ltd.

Instructor bio

Prof. Pradip Kumar Ray

IIT Kharagpur
Professor Pradip Kumar Ray, presently Emeritus Professor, Department of Industrial and Systems Engineering (ISE) and Adviser, Vinod Gupta School of Management (VGSoM), Indian Institute of Technology (IIT) Kharagpur, received his PhD and MTech (IE&OR) degrees from IIT Kharagpur, and Bachelor of Engineering in Mechanical Engineering degree from IIEST Shibpur, India. Professor Ray with more than forty four years of diversified experience – eight years at General Electric Company of India and more than thirty six years of teaching and research experience at IIT Kharagpur has also served as Visiting Professor and Investigator at a number of universities abroad, like Eastern Mediterranean University, Cyprus; USF, Tampa, USA; CQU, Gladstone, Australia; PNGUNRE, PNG; USP, Fiji, Aston University, Birmingham, UK, etc and trained in Japan on Production Management/JIT-based Manufacturing. He has published one text book titled ‘Product and Process Design for Quality Economy and Reliability’, three edited books by Springer, 24 book chapters, 6 lecture packages, and 170 papers in international and national journals of repute and conferences in the areas of healthcare management, environmental management, productivity measurement and evaluation, quality design and control, TQM, process optimization, ergonomics/human factors engineering, safety engineering and management and other related topics. His areas of interest and research include productivity modeling, quality engineering, ergonomics/human factors engineering, safety engineering, engineering asset management and JIT-based/lean engineering operations management. With substantial number of industry and research grants to his credit, Prof Ray has supervised 22 PhD scholars, and more than 155 MTech and 96 B-Tech projects, coordinated several outreach training programmes and courses for industries and academic institutions on several topics of his interest (till date 70), including Ministry of Education, Government of India-sponsored GIAN courses on Engineering Asset Management, Ergonomics/HFE, Production and Operations Management, Quality Engineering in Products and Processes, Environmental Performance of Manufacturing Systems: Modelling and Application; and Sustainable Production Management: Concepts and Practices; and other courses on SPC, TQM, Six Sigma, JIT/Lean Engineering, Materials Management, Environment Management, Workplace Stress Management and Ergonomics and long-duration training programme on Industrial Safety Engineering, and Safety Competence Building (SCB) in Material Handling for Tata Steel. He organized the international conference, MESH-2016, in December, 2016 at IIT Kharagpur, and attended several International Conferences and Congresses as a keynote speaker and a session chair. Under NPTEL on-line certification course, currently he offers four 12-week 30-hour duration courses on ‘Quality Design and Control’, ‘Management of Inventory Systems’, ‘Automation in Production Systems and Management’ and ‘Human Factors Engineering’ for UG, PG and PhD students and industry professionals.

A former Head of ISE department and Dean of VGSoM of IIT Kharagpur, Professor Ray is a certified Lead Assessor for ISO-9001 registration, and actively involved in a number of industrial consulting and research projects (31 such projects till date) in his interest areas. He is a member of several professional bodies, such as Indian Society of Ergonomics, INFORMS and IIMM, a Fellow of World Academy of Productivity Sciences (WAPS) and a Fellow of Institution of Engineers (India). He is a recipient of prestigious P C Mahalanobis Award of Operational Research Society of India (ORSI) for his outstanding contribution in the field of Engineering in the year 2018, APO National Award for Productivity Technical Expert in the year 2022 by Asian Productivity Organization, Tokyo, Japan, IEA/Tsinghua Award by International Ergonomics Association for contribution in Post-graduate Educational Program and International Collaborative Research in Human Factors Engineering/Ergonomics in the year 2023, and SRESA Life-Time Achievement Award for the year 2024 by Society for Reliability and Safety (SRESA) for contribution in HFE application for reliable and safe production systems.

Course certificate

The course is free to enroll and learn from. But if you want a certificate, you have to register and write the proctored exam conducted by us in person at any of the designated exam centres.
The exam is optional for a fee of Rs 1000/- (Rupees one thousand only).
Date and Time of Exams: November 02, 2025 Morning session 9am to 12 noon; Afternoon Session 2pm to 5pm.
Registration url: Announcements will be made when the registration form is open for registrations.
The online registration form has to be filled and the certification exam fee needs to be paid. More details will be made available when the exam registration form is published. If there are any changes, it will be mentioned then.
Please check the form for more details on the cities where the exams will be held, the conditions you agree to when you fill the form etc.

CRITERIA TO GET A CERTIFICATE

Average assignment score = 25% of average of best 8 assignments out of the total 12 assignments given in the course.
Exam score = 75% of the proctored certification exam score out of 100

Final score = Average assignment score + Exam score

Please note that assignments encompass all types (including quizzes, programming tasks, and essay submissions) available in the specific week.

YOU WILL BE ELIGIBLE FOR A CERTIFICATE ONLY IF AVERAGE ASSIGNMENT SCORE >=10/25 AND EXAM SCORE >= 30/75. If one of the 2 criteria is not met, you will not get the certificate even if the Final score >= 40/100.

Certificate will have your name, photograph and the score in the final exam with the breakup.It will have the logos of NPTEL and IIT Kharagpur .It will be e-verifiable at nptel.ac.in/noc.

Only the e-certificate will be made available. Hard copies will not be dispatched.

Once again, thanks for your interest in our online courses and certification. Happy learning.

- NPTEL team


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