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Introduction to Solidification Processing

By Prof. Swarup Bag   |   IIT Guwahati
Learners enrolled: 60   |  Exam registration: 1
ABOUT THE COURSE:
This course is primarily designed by targeting the students who are interested in fundamental understanding of solidification in broad area of materials and manufacturing processes. The aim of this course is to understand the thermodynamic principles and heat transfer mechanism associated with casting and welding processes. This course emphasizes on to the linking of kinetics and development of microstructure during solidification processing. The syllabus is oriented to cover from basic understanding to practical applications of this technology. Students will be able to develop fundamental understanding on the metallurgical aspect of casting and welding processes through the lectures and will be reinforced through assignments. The modules cover almost all the aspects of solidification processing, and it is blended with fundamental development to the recent technologies such as rapid solidification and solidification in additive manufacturing. This course is presented in a lucid and simplified way to make it enjoyable for the beginners.

INTENDED AUDIENCE: Final year undergraduate and post graduate students having background in Mechanical/Material Science/Metallurgical engineering/ Production Engineering/Manufacturing Technology The faculty of different institutes can attend this course as a part of FDP.

PREREQUISITES: There are no pre-requisites in educational qualification.
Summary
Course Status : Upcoming
Course Type : Elective
Language for course content : English
Duration : 8 weeks
Category :
  • Mechanical Engineering
Credit Points : 2
Level : Postgraduate
Start Date : 17 Feb 2025
End Date : 11 Apr 2025
Enrollment Ends : 17 Feb 2025
Exam Registration Ends : 24 Feb 2025
Exam Date : 04 May 2025 IST

Note: This exam date is subject to change based on seat availability. You can check final exam date on your hall ticket.


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Course layout

Week 1: 
Lecture 1 Introduction to phase diagram
Lecture 2 Single component system
Lecture 3 Binary solutions
Lecture 4 Simulation or demonstration with examples

Week 2: 
Lecture 5 Equilibrium of heterogeneous systems
Lecture 6 Influence of interfaces on equilibrium
Lecture 7 Simulation or demonstration with examples

Week 3: 
Lecture 8 Nucleation in pure metals
Lecture 9 Heterogeneous nucleation
Lecture 10 Growth of pure metals
Lecture 11 Simulation of nucleation and growth

Week 4: 
Lecture 12 Solidification of alloys
Lecture 13 Eutectic solidification
Lecture 14 Simulation or demonstration with examples

Week 5: 
Lecture 15 Formation of plane front
Lecture 16 Columnar, equiaxed and dendritic structures
Lecture 17 Segregation in ingots and castings
Lecture 18 Simulation and demonstration of casting process
Week 6: 
Lecture 19 Solidification in fusion welding
Lecture 20 Weld microstructure
Lecture 21 Solidification in additive manufacturing
Lecture 22 Demonstration of welding and additive manufacturing processes Simulation of solidification for welding and additive manufacturing processes

Week 7: 
Lecture 23 Sand casting and Metal mold casting
Lecture 24 Continuous casting
Lecture 25 Simulation of continuous casting process

Week 8: 
Lecture 26 Zone melting
Lecture 27 Rapid solidification
Lecture 28 Simulation or demonstration of rapid solidification

Books and references

[1] D S Porter, K E Esterling and M Y Sherif, Phase Transformation in Metals and Alloys, 3rd Ed., CRC Press, 2016.
[2] W. Kurtz and D.J. Fischer, Fundamentals of Solidification, 3rd Ed., Trans Tech Publications, 1992
[3] John Campbell, Castings, Butterworth Heinemann, 1st Ed., 1998.
[4] D R Poirier and E J Poirier, Heat Transfer Fundamentals for Metal casting, TMS, 2nd Ed., 1993.
[5] Sindo Kou, Welding Metallurgy, Wiley Interscience, 2nd Ed., 2003.
[6] John D Verhoeven, Fundamentals of Physical Metallurgy, John Wiley & Sons, 1975

Instructor bio

Prof. Swarup Bag

IIT Guwahati
The broad area of instructor is teaching and research interest of materials and manufacturing processes through computational models using finite element method and experiments. The instructor completed his Ph.D on “Development of bi-directional heat transfer and fluid flow model for reliable design of GTA and laser welding processes” from Indian Institute of Technology Bombay. Later he has worked at the Center for Material Forming (CEMEF), MINES Paris Tech, France in Metallurgy, Structure and Rheology (MSR) group. Soon after post-doctoral research experience, he joined in the Department of Mechanical Engineering, Indian Institute of Technology Guwahati as a faculty member. His primary area of research is fundamental process modeling of welding and joining technologies, optimization of manufacturing processes and recrystallization in metal forming processes. Dr. Bag has published about 56 journal papers, 45 Conference papers, and 18 book chapters related to welding and joining processes. He is the author of the book ‘Computational models for GTA and laser welding processes’ and recipient of ‘Royal Arc Award 2009’ from Indian Institute of Welding for the best PhD thesis in welding. The instructor is involved in teaching the subjects like ‘Physics of Manufacturing Processes’, ‘Engineering Materials’, ‘Advanced Welding Processes’, ‘Mechanical Behavior of Materials’, ‘Solidification Processes’ and ‘Manufacturing Technology’ at IIT Guwahati. The subjects broadly covers the fundamentals of manufacturing processes, mechanical metallurgy, theory of plasticity, heat transfer in manufacturing processes, crystallography, dislocation mechanism, phase transformation and solidification.

Course certificate

The course is free to enroll and learn from. But if you want a certificate, you have to register and write the proctored exam conducted by us in person at any of the designated exam centres.
The exam is optional for a fee of Rs 1000/- (Rupees one thousand only).
Date and Time of Exams: May 4, 2025 Morning session 9am to 12 noon; Afternoon Session 2pm to 5pm.
Registration url: Announcements will be made when the registration form is open for registrations.
The online registration form has to be filled and the certification exam fee needs to be paid. More details will be made available when the exam registration form is published. If there are any changes, it will be mentioned then.
Please check the form for more details on the cities where the exams will be held, the conditions you agree to when you fill the form etc.

CRITERIA TO GET A CERTIFICATE

Average assignment score = 25% of average of best 6 assignments out of the total 8 assignments given in the course.
Exam score = 75% of the proctored certification exam score out of 100

Final score = Average assignment score + Exam score

Please note that assignments encompass all types (including quizzes, programming tasks, and essay submissions) available in the specific week.

YOU WILL BE ELIGIBLE FOR A CERTIFICATE ONLY IF AVERAGE ASSIGNMENT SCORE >=10/25 AND EXAM SCORE >= 30/75. If one of the 2 criteria is not met, you will not get the certificate even if the Final score >= 40/100.

Certificate will have your name, photograph and the score in the final exam with the breakup.It will have the logos of NPTEL and IIT Guwahati .It will be e-verifiable at nptel.ac.in/noc.

Only the e-certificate will be made available. Hard copies will not be dispatched.

Once again, thanks for your interest in our online courses and certification. Happy learning.

- NPTEL team


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