Week 1:
Module 1: Introduction: Need and scope
Module 2: Fundamental sources of failure
Module 3: Failures due to deficient design
Module 4: Failures due to improper materials selection
Module 5: Failures due to improper imperfections in materials
Week 2:
Module 1: Failures due to improper manufacturing
Module 2: Failures due to improper service and maintenance
Module 3: Industrial engineering tool relevant failure analysis
Module 4: Pareto analysis
Module 5: Fault tree diagram
Week 3:
Module 1: Reliability and failure analysis
Module 2: FMEA and Weibull analysis
Module 3: General procedure of failure analysis
Module 4: How to proceed for failure analysis
Module 5: Familiarizing with failure: background info
Week 4:
Module 1: Sample: selection, collection, handling, preservation
Module 2: Testing of samples: NDT and DT of samples
Module 3: Identification of mode of failure
Module 4: Macroscopic observation of fracture surface: I
Module 5: Macroscopic observation of fracture surface: II
Week 5:
Module 1: Microscopic observation of fracture surface: I
Module 2: Microscopic observation of fracture surface: II
Module 3: Chemical analysis for failure investigation
Module 4: Metallographic examination of samples
Module 5: Image analysis of microstructures
Week 6:
Module 1: Fracture mechanics in failure analysis
Module 2: List of question to ensure proper investigation
Module 3: Analysis, report preparation, and recommendation
Module 4: Failure analysis of welded joints
Module 5: Failure of weld joints from HAZ
Week 7:
Module 1: Fracture toughness and its parameters: k, CTOD, J in
Module 2: Significance of SIF, CTOD
Module 3: Testing of fracture toughness
Module 4: Fatigue failure of weld joints
Module 5: Estimation of fatigue life using fracture toughness concept
Week 8:
Module 1: Failure of weld joints from fusion zone
Module 2: Failure of weld joints due to low temperature exposure
Module 3: Failure of weld joints due to high temperature
Module 4: Failure of weld joints due to SCC
Module 5: Failure of weld joints due to intergranular cracking
Week 9:
Module 1: Failure Analysis of Casting: Common Causes
Module 2: Failure Analysis of Casting: Cast Iron Sluice Valve
Module 3: Failure Analysis of Casting: Basics of Al-Si Alloys
Module 4: Failure Analysis of Casting: Al Alloy Casting
Module 5: Failure Analysis of Casting: Steel Casting
Week 10:
Module 1: Failure Analysis of Forming: Forming Related Issues
Module 2: Failure Analysis of Forming: Rolling Related Issues
Module 3: Failure Analysis of Forming: Defects in Formed Components
Module 4: Failure Analysis of Forming: High Strength Steel
Module 5: Failure Analysis of Forming: High Strength Steel Weld Joints
Week 11:
Module 1: Failure Analysis of Gear: Material, Manufacturing & Surface Condition
Module 2: Failure Analysis of Gear: Material, Manufacturing & Surface Condition
Module 3: Failure Analysis of Steel: Improper Heat Treatment
Module 4: Failure Analysis of Steel: Improper Case Hardening Treatment
Module 5: Failure Analysis of PH Aluminium Alloy: Improper Heat Treatment
Week 12:
Module 1: Failure Analysis of Weld Joints: Common Causes of Weld Joint Failure
Module 2: Failure Analysis of Weld Joints: Carbon Steel
Module 3: Failure Analysis of Weld Joints: Cracking of Steel Weld Joints
Module 4: Failure Analysis of Weld Joints: Austenitic Stainless Steel Weld Joints
Module 5: Failure Analysis of Weld Joints: Dissimilar Steel Weld Joints
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