Week1:
1. Introduction: Need and scope of failure analysis and prevention
2.Introduction: Engineering disasters and understanding failures
3.Fundamental sources of failures: Deficient design I
4.Fundamental sources of failures: Deficient design II
5. Fundamentalsources of failures: Deficient design III and upgrading of a part
Week2:
1.Fundamental sources of failures: Imperfections in base metals
2.Fundamental sources of failures: Improper Manufacturing I
3.Fundamental sources of failures: Improper Manufacturing II
4.Fundamental sources of failures: Improper Manufacturing III
5.Fundamental sources of failures: Improper Manufacturing IV and improper service conditions
Week3:
1. Fundamental sources of failures: Poor assembly, service andmaintenance
2.Industrial engineering tools for failure analysis:Pareto diagram
3.Industrial engineering tools for failure analysis:Fishbone diagram and FMEA
4.Industrial engineering tools for
failure analysis: FMEA
5.Industrial engineering tools for failure analysis: Fault tree analysis
Week4:
1.Industrial engineering tools for failure analysis: Reliability-I
2.Industrial engineering tools for failure analysis: Reliability-II
3.General procedure of failure analysis: Steps
4.General procedure of failure analysis: Background information collection
5.General procedure of failure analysis: Preliminary examination
Week5:
1.General procedure of failure analysis: NDT for failure analysis
2.General procedure of failure analysis: Destructive testing
3.General procedure of failure analysis: DT, selection, preservation, cleaning & sectioning of samples
4.General procedure of failure analysis: Macroscopy of fracture surfaces-I
5.General procedure of failure analysis: Macroscopy of fracture surfaces-II
Week6:
1.General procedure of failure analysis: Macroscopy of fracture surfaces-III
2.General procedure of failure analysis: Macroscopy of fracture surfaces-IV
3.General procedure of failure analysis: Microscopy of fracture surfaces
4.General procedure of failure analysis: Metallography of failed components
5.General procedureof failure analysis: Determination of type of fracture I
Week7:
1.General procedure of failure analysis: Determination of type of fracture II
2.General procedure of failure analysis: Determination of type of fracture III and chemical analysis
3.General procedure of failure analysis: Application of fracture mechanics I
4.General procedure of failure analysis: Application of fracture mechanics II
5.General procedure of failure analysis: Simulated test and analysisof evidences/results
Week8:
1.General procedure of failure analysis: Questions for analysis
2.General procedure of failure analysis: Reporting failure analysis and failure analysis of welded joint
3.General procedure of failure analysis: Failure analysis of weld joint
4.General procedure of failure analysis: Examples of failure analysis
5.General procedure of failure analysis: Embrittlement of steels
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