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Principles of Metal Forming Technology

By Prof. Pradeep K. Jha   |   IIT Roorkee
Learners enrolled: 2086
The course focuses on understanding the science and technology of different forming processes. Most of the metallic objects undergo at least one of the metal forming operations, except the cast ones. Understanding basic principles of metal forming and further being applied by engineers and metallurgists directly contribute towards improvement in production in the industries. The concept of stress, deformation and failure, mechanics of metalworking and analysis of different metal working processes will be covered during the whole course. Introduction and working principle of powder metallurgy forging will be presented in the end. The course will enable the students be conversant with working principles so that they can use the knowledge gained towards increasing the productivity of manufacturing industries in the long run.


INTENDED AUDIENCE : Any interested Learners
PREREQUISITES : Introduction to manufacturing technology or manufacturing processes
INDUSTRY SUPPORT : Manufacturing Industries where forming takes place, for example SAIL, BHEL, Foundry and Forge industries like HEC, Bharat Forge etc.
Summary
Course Status : Completed
Course Type : Core
Duration : 8 weeks
Start Date : 29 Jul 2019
End Date : 20 Sep 2019
Exam Date : 29 Sep 2019
Category :
  • Mechanical Engineering
Level : Postgraduate



Course layout

Week 1  : Introduction and classification of metalworking processes, Behavior of materials
Week 2  :  Concept of stress and strain, Hydrostatic and deviatoric stresses 
Week 3  : Flow curve Yield criteria for ductile materials, plastic stress strain relationships
Week 4  :  Yielding and ductility during instability, Effect of strain rate and temperature on flow properties
Week 5  :  mechanics of metalworking, Analysis methods, Hot and cold working
Week 6  :  Introduction, classification and analysis of forging and rolling operations
Week 7  :  Defects in rolled and forged components, Analysis of extrusion process
Week 8  :  Classification and analysis of wire and tube drawing and sheetmetal working, Powder metallurgy forming

Books and references

1. Ghosh, A., and Mallik, A.K., Manufacturing Science, Affiliated East-West Press Pvt. Ltd.
2. Rowe, Geoffrey W., An introduction to the principles of Metal Working, TMH 
3. Dieter George E., Mechanical Metallurgy, McGrawHill

Instructor bio



Prof. Pradeep K. Jha
is presently working as Associate Professor in the Department of Mechanical & Industrial Engineering at IIT Roorkee. He has been teaching the courses related to manufacturing technology and theory of production processes to undergraduate and postgraduate students for more than 12 years. He is actively involved in research work related to production processes, especially casting processes.

Course certificate

  • The course is free to enroll and learn from. But if you want a certificate, you have to register and write the proctored exam conducted by us in person at any of the designated exam centres.
  • The exam is optional for a fee of Rs 1000/- (Rupees one thousand only).
  • Date and Time of Exams: 29th September 2019, Morning session 9am to 12 noon; Afternoon Session 2pm to 5pm.
  • Registration url: Announcements will be made when the registration form is open for registrations.
  • The online registration form has to be filled and the certification exam fee needs to be paid. More details will be made available when the exam registration form is published. If there are any changes, it will be mentioned then.
  • Please check the form for more details on the cities where the exams will be held, the conditions you agree to when you fill the form etc.

CRITERIA TO GET A CERTIFICATE
  • Average assignment score = 25% of average of best 6 assignments out of the total 8 assignments given in the course. 
  • Exam score = 75% of the proctored certification exam score out of 100
  • Final score = Average assignment score + Exam score

YOU WILL BE ELIGIBLE FOR A CERTIFICATE ONLY IF AVERAGE ASSIGNMENT SCORE >=10/25 AND EXAM SCORE >= 30/75
  • If one of the 2 criteria is not met, you will not get the certificate even if the Final score >= 40/100.
  • Certificate will have your name, photograph and the score in the final exam with the breakup.It will have the logos of NPTEL and IIT  Roorkee. It will be e-verifiable at nptel.ac.in/noc.
  • Only the e-certificate will be made available. Hard copies are being discontinued from July 2019 semester and will not be dispatched


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