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Courses » Iron Making

Iron Making

ABOUT THE COURSE:
This subject will provide you with the relevant knowledge that is necessary to any Metallurgist, Materials/Chemical engineer to pursue the higher levels of study. The course develops the student’s understanding of ironmaking through a learning progression beginning with introduction of iron making blast furnace and ending with the brief description of alternative route of iron making.  Thus, the subject deals with the description of raw materials and agglomeration along with their properties. This follows with the charging of materials in the blast furnace, which leads to the description of various physico-chemical phenomena along with transport processes that are occurring in the various zones of a blast furnace.  Further it discusses about the productivity and irregularities aspects of the blast furnace along with the environmental impact and carbon capturing. Finally, the course ends with a brief overview of the various processes which are emerging out to produce iron.

INTENDED AUDIENCE:
Students, R & D personnel and people from industries

CORE/ELECTIVE:
Elective.

UG/PG:UG

PREREQUISITES:BE

INDUSTRY SUPPORT:All iron and steel sector industries can support it

ABOUT THE INSTRUCTOR:



Dr. Govind Sharan Gupta, Professor, Dept of Materials Engg, IISc, Bangalore, India.   He  is involved in various inter-disciplinary research projects which are fundamental and industrial in nature.  He is involved both in theoretical and experimental work.

COURSE LAYOUT:

Week 1  : Introduction to Iron Making, Raw Materials
Week 2  : Materials preparation and properties, Agglomeration: Pelletisation & Induration
Week 3  : Agglomeration: Sintering and Transport processes in a blast furnace: Temperature,  Burden Distribution
Week 4  : Transport processes in a blast furnace: Aerodynamics of Blast Furnace
Week 5  :  Transport processes in a blast furnace: Description of physical and chemical processes in the upper zones of a blast furnace.
Week 6  :  Transport processes in a blast furnace: Description of physical and chemical processes in the lower zones of a blast furnace (dropping, raceway and hearth zones
Week 7  :  Productivity of the blast furnace, Irregularities and process control in the blast furnace
Week 8  :  Environmental issues related to ironmaking, A brief description of alternative rout of iron making

SUGGESTED READING MATERIALS:

A K Briswas, Principles of Blast furnace Ironmaking, SBA Publication, Kolkata, 1984

Modern Blast Furnace Ironmaking, M. Geerdes, H. Toxopeus and C. Vliet, IOS Press, Delft University, 2nd Edition, 2009

R.H. Tupkary and V.R. Tupkary, An Introduction of Modern Iron Making, Khanna Publishers, New Delhi, 2013

A. Ghosh and A. Chatterjee, Ironmaking and Steelmaking: Theory and Practice, Pergamon, 2013

Additional learning: Other books and research paper references will be provided during the lecture.

CERTIFICATION EXAM :
  • The exam is optional for a fee.
  • Date and Time of Exams: April 28 (Saturday) and April 29 (Sunday) :  Afternoon session: 2pm to 5pm
  • Exam for this course will be available in one session on both 28 and 29 April.
  • Registration url: Announcements will be made when the registration form is open for registrations.
  • The online registration form has to be filled and the certification exam fee needs to be paid. More details will be made available when the exam registration form is published.

CERTIFICATION:

  • Final score will be calculated as : 25% assignment score + 75% final exam score
  • 25% assignment score is calculated as 25% of average of  Best 6 out of 8 assignments
  • E-Certificate will be given to those who register and write the exam and score greater than or equal to 40% final score. Certificate will have your name, photograph and the score in the final exam with the breakup.It will have the logos of NPTEL and IISc. It will be e-verifiable at nptel.ac.in/noc.